Cycle count

Definition

Cycle count is a material handling term used in warehouses, workshops, logistics yards, and manufacturing sites to describe a specific piece of equipment, component, measurement, or safe-work practice.

Why it matters

Clear understanding of Cycle count supports safer lifting, smoother stock movement, and fewer delays, especially where loads, aisles, and dock areas are shared between people and plant.

How it works

In practice, Cycle count is applied through the selection of suitable equipment, correct set-up, and routine checks. Where plant is involved, operators follow site procedures and Australian WHS expectations for risk control.

Examples

Common examples include specifying Cycle count in a purchase request, checking it during a pre-start inspection, or referencing it on a lift plan, racking label, or warehouse procedure.

Related terms

• IBC lifter
• Cantilever racking
• Mast tilt
• Friction top conveyor