Monorail Crane Perth

Monorail Cranes Perth & WA

Simple, Efficient Overhead Lifting Systems for Manufacturing, Warehousing & Production Facilities

Monorail cranes are one of the simplest and most cost-effective overhead crane systems available. At Materials Handling Solutions (MHS), we supply monorail crane systems throughout Perth and Western Australia, helping businesses improve workplace safety, increase productivity and reduce manual handling requirements. Unlike larger crane systems that provide lifting coverage across a wide area, monorail cranes move loads along a fixed path. This makes them ideal for repetitive handling applications where products or materials need to travel between specific locations. Whether you require a monorail crane for a production line, warehouse, workshop, food processing facility or manufacturing operation, our team can design a solution tailored to your application. With over 30 years of industry experience, MHS supplies monorail crane systems throughout Perth and regional Western Australia.

What Is a Monorail Crane?

A monorail crane is an overhead crane system that allows a hoist or lifting device to travel along a single fixed beam or track. As the name suggests, a monorail crane operates on one runway and moves in a single direction. This allows loads to be transported efficiently between defined workstations or production areas. The monorail beam is typically an engineered steel beam, specifically designed and certified to safely support crane loads. Monorail crane systems are commonly used for:
  • Production line handling
  • Assembly operations
  • Machine loading
  • Warehouse material movement
  • Food processing
  • Packaging operations
  • Conveyor support systems
  • Maintenance activities
Because the load follows a predetermined path, monorail cranes provide a simple and highly efficient material handling solution.

Benefits of Monorail Cranes

Improved Workplace Safety

Monorail cranes significantly reduce manual handling by supporting the load throughout the lifting and transport process. This helps minimise workplace injuries while improving operator safety.

Increased Productivity

Operators can quickly move loads between workstations without relying on forklifts or multiple personnel.

Cost-Effective Lifting Solution

Because monorail cranes utilise a single runway beam, they are often more affordable than larger overhead crane systems.

Efficient Material Flow

Monorail systems are particularly effective where products follow a consistent route through a manufacturing or processing facility.

Reduced Floor Congestion

By moving loads overhead, monorail cranes help reduce forklift traffic and improve floor space utilisation.

Monorail Cranes vs Track Crane Systems

While both systems provide overhead lifting capability, they serve different purposes.

Monorail Cranes

Best suited to:
  • Fixed travel paths
  • Production lines
  • Repetitive handling
  • Point-to-point material movement
  • Cost-effective lifting solutions

Track Crane Systems

Best suited to:
  • Large work areas
  • Multiple lifting zones
  • Flexible load positioning
  • Complex material handling operations
For applications that require lifting coverage over a large area, a Track Crane Systems solution may be more suitable.

When Is a Monorail Crane the Better Choice?

A monorail crane is often the preferred solution when products follow a fixed route through a facility. Because the crane travels along a single beam, installation costs are typically lower than those of a full-track crane system while still providing excellent lifting efficiency.

For applications such as production lines, machine loading, assembly operations and repetitive handling tasks, a monorail crane often provides the most cost-effective solution.


Monorail Cranes & Hoists

Monorail crane systems can be fitted with a wide range of lifting equipment depending on the application. Common options include: Our team can recommend the most suitable lifting device based on your operating environment and lifting requirements.

Monorail Cranes & Vacuum Lifters

Many customers combine monorail crane systems with Vacuum Lifters to create highly ergonomic handling solutions. These systems are commonly used for:
  • Cartons and boxes
  • Bags and sacks
  • Glass handling
  • Timber products
  • Sheet metal
  • Steel plate
  • Plastic products
  • Food processing applications
By combining a vacuum lifter with a monorail crane, operators can safely move products through a production process while minimising manual handling.

Common Applications for Monorail Cranes

Monorail cranes are widely used throughout:

Manufacturing Facilities

Moving products between workstations and assembly areas.

Production Lines & Assembly Operations

Monorail cranes are particularly effective in production environments where products move through a series of workstations. The fixed travel path allows materials and components to be transported safely and efficiently between stages of the manufacturing process.

Warehouses & Distribution Centres

Transporting products between storage and dispatch locations.

Food Processing Plants

Moving ingredients, packaging materials and finished products through production areas.

Engineering Workshops

Handling fabricated components, tooling and machinery parts.

Maintenance Operations

Supporting maintenance personnel during equipment repairs and servicing.

Mining & Resources

Moving equipment and components through workshops and maintenance facilities.

Choosing the Right Monorail Crane

Several factors should be considered when selecting a monorail crane system.

Load Capacity

The crane system must safely support the maximum load weight.

Travel Path

The route and distance travelled will influence beam design and support requirements.

Lift Height

Available headroom and required hook travel must be considered.

Hoist Selection

The type of hoist required will depend on the lifting frequency, environment and application.

Future Expansion

Some monorail systems can be designed to allow future extensions as production requirements change. Our experienced team can assess your facility and recommend the most suitable monorail crane solution.

Supporting Structure

The supporting structure must be capable of carrying both the load being lifted and the crane system itself. In some cases, an existing building structure can be utilised, while other applications may require dedicated support steel. MHS can assist with engineering assessments and system design.


Why Choose MHS for Monorail Cranes?

Materials Handling Solutions has been helping Western Australian businesses improve workplace safety and productivity since 1996. We provide:
  • Site inspections and consultations
  • Custom crane system design
  • Australian Standards compliance
  • Engineering certification
  • Installation and commissioning
  • Proof load testing
  • Ongoing inspections and servicing
  • Perth-based support
  • Australia-wide supply
Unlike many suppliers, we focus on providing complete lifting solutions rather than simply supplying equipment. Our team regularly integrates Monorail Cranes, Electric Hoists, Air Hoists, Vacuum Lifters, Jib Cranes and Track Crane Systems into complete material handling systems designed around the customer’s workflow.

Monorail Cranes Across Perth & WA

MHS supplies monorail crane systems throughout Perth and regional Western Australia, including:
  • Bunbury
  • Geraldton
  • Kalgoorlie
  • Albany
  • Karratha
  • Port Hedland
  • Newman
  • Esperance
Whether you require a simple overhead lifting system or a fully integrated production-line handling solution, our team can assist.

Related Lifting Equipment


Frequently Asked Questions

What is a monorail crane?

A monorail crane is an overhead lifting system that allows a hoist to travel along a single fixed beam or runway.

What is the difference between a monorail crane and a track crane system?

A monorail crane moves loads along a fixed path, while a track crane system provides lifting coverage across a larger area using bridge cranes and runways.

What type of hoist can be fitted to a monorail crane?

Monorail cranes can be fitted with electric hoists, air hoists, hand chain hoists, lever hoists and vacuum lifting systems.

Can monorail cranes be installed in existing buildings?

Yes. Many monorail crane systems can be installed within existing facilities, subject to engineering assessment of the supporting structure.

Can monorail cranes be used with vacuum lifters?

Yes. Monorail cranes are commonly combined with vacuum lifters to create ergonomic handling systems for cartons, bags, glass, steel, timber and many other products.

Need a Monorail Crane?

Whether you require a simple monorail crane for a workshop or a fully integrated overhead handling system for a production facility, Materials Handling Solutions can help. Contact our team today for expert advice and a tailored monorail crane solution designed to improve safety, productivity and material handling efficiency throughout Perth and Western Australia.

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