Track Crane Systems Perth

Track Crane Systems Perth & WA

Overhead Track Crane Systems for Warehouses, Manufacturing & Production Facilities

Track crane systems are among the most efficient ways to improve workplace safety, productivity, and material-handling performance. At Materials Handling Solutions (MHS), we supply track crane systems throughout Perth and Western Australia, helping businesses safely move loads across large work areas while reducing manual handling and improving workflow efficiency. Whether you require a freestanding track crane system for a warehouse, an overhead crane system for a manufacturing facility or a complete crane and vacuum lifter solution, our team can design a system tailored to your application. With over 30 years of industry experience, MHS supplies track crane systems to manufacturing facilities, warehouses, food processors, mining operations, engineering workshops and production facilities throughout WA.

What Is a Track Crane System?

A track crane system consists of a fixed runway track with one or more bridge cranes travelling beneath it. A hoist, vacuum lifter or specialised lifting attachment is mounted to the bridge crane, allowing loads to be lifted and moved throughout the entire working area. Unlike a Jib Crane, which services a single work zone, a track crane system can provide lifting coverage across a large section of a building. Track crane systems are commonly used for:
  • Repetitive lifting operations
  • Production line handling
  • Warehouse material movement
  • Carton handling
  • Steel and fabrication work
  • Food processing applications
  • Vacuum lifting systems
By supporting the load from an overhead structure, operators can move products safely and efficiently with minimal physical effort.

Benefits of Track Crane Systems

Improved Workplace Safety

Track crane systems significantly reduce manual handling by supporting the load’s weight throughout the lifting process. This helps reduce workplace injuries while improving operator safety and confidence.

Increased Productivity

Operators can move loads quickly and efficiently throughout the work area without forklifts or multiple personnel.

Large Working Coverage

Unlike a single lifting point, track crane systems provide lifting coverage across large production, warehouse and manufacturing areas, improving flexibility and workflow efficiency.

Cost-Effective Material Handling

Track crane systems often eliminate the need for multiple lifting devices while improving operational efficiency.

Types of Track Crane Systems

Freestanding Track Crane Systems

Freestanding track crane systems are supported by their own steel structure and do not rely on the building for support. These systems are ideal where:
  • Existing buildings cannot support crane loads
  • Facilities are leased
  • Future relocation may be required
  • Building structures are unsuitable for crane installation
Freestanding systems are among the most popular solutions for warehouses and manufacturing facilities.

Ceiling Mounted Track Crane Systems

Ceiling-mounted systems utilise the building structure to support the crane runway. This can maximise floor space by eliminating support columns while still providing excellent lifting coverage. A structural engineering assessment is typically required to confirm that the building can safely support the crane loads.

Monorail Crane Systems

For applications where loads follow a fixed path, a Monorail Crane System can provide a simple and highly efficient handling solution. Monorail systems are commonly used for production lines, painting operations and assembly processes.

Track Crane Systems & Vacuum Lifters

One of the most common applications for track crane systems is pairing them with Vacuum Lifters. By combining a vacuum lifting system with an overhead track crane, operators can safely handle:
  • Cartons and boxes
  • Bags and sacks
  • Glass sheets
  • Timber panels
  • Sheet metal
  • Steel plate
  • Solar panels
  • Plastic products
These systems create highly ergonomic workstations that improve productivity while significantly reducing manual handling. Track crane systems are particularly effective when combined with vacuum lifters because they allow a single operator to lift, move and position products safely throughout the entire work area. This combination is commonly used for handling cartons, bags, glass, sheet metal, timber panels and solar panels where repetitive lifting is required.

Hoists for Track Crane Systems

Track crane systems can be fitted with a variety of lifting devices depending on the application. Common options include: Our team can recommend the most suitable lifting equipment based on your application, environment and duty cycle requirements.

Industries Using Track Crane Systems

MHS supplies track crane systems to a wide range of industries, including:
  • Manufacturing
  • Engineering Workshops
  • Warehousing & Logistics
  • Food Processing
  • Mining & Resources
  • Construction
  • Pharmaceutical Manufacturing
  • Packaging Facilities
  • Distribution Centres
  • Aviation

Choosing the Right Track Crane System

Several factors should be considered when selecting a track crane system:

Load Capacity

The crane system must be capable of safely handling the maximum load weight.

Area of Coverage

The overall working area will determine runway length, bridge span and system configuration.

Lift Height

Available headroom and required hook travel must be considered during design.

Building Structure

The existing building may influence whether a freestanding or ceiling-mounted system is most suitable.

Duty Cycle

The frequency of lifting activities will influence crane and hoist selection.

Future Expansion

Many track crane systems can be designed to allow future expansion as production requirements increase. Our experienced team can assess your site and recommend the most suitable solution.

Why Choose MHS for Track Crane Systems?

Materials Handling Solutions has been helping Western Australian businesses improve workplace safety and productivity since 1996. We provide:
  • Site inspections and consultations
  • Custom crane system design
  • Australian Standards compliance
  • Engineering certification
  • Installation and commissioning
  • Proof load testing
  • Ongoing inspections and servicing
  • Perth-based support
  • Australia-wide supply
Unlike many suppliers, we focus on providing complete lifting solutions rather than simply supplying equipment. Our team can assess your facility, identify workflow bottlenecks and recommend a track crane system designed to maximise productivity and minimise manual handling. Whether you require a simple workstation crane or a fully integrated crane, hoist and vacuum lifter system, MHS has the experience to deliver a solution tailored to your operation. We regularly integrate Track Crane Systems, Vacuum Lifters, Electric Hoists, and Jib Cranes into complete handling systems tailored to the customer’s workflow.

Track Crane Systems Across Perth & WA

MHS supplies track crane systems throughout Perth and regional Western Australia, including:
  • Bunbury
  • Geraldton
  • Kalgoorlie
  • Albany
  • Karratha
  • Port Hedland
  • Newman
  • Esperance
Whether you require a simple workstation crane or a complete production-line lifting system, our team can help.

Related Lifting Equipment

Frequently Asked Questions

What is a track crane system?

A track crane system is an overhead lifting system that allows loads to be moved throughout a defined work area using runways, bridge cranes and lifting equipment.

What is the difference between a track crane system and a jib crane?

A jib crane services a single work area, while a track crane system provides lifting coverage across a much larger area.

Can a track crane system be installed in an existing building?

Yes. Track crane systems can often be installed in existing facilities as either ceiling-mounted systems or freestanding structures.

Can track crane systems be used with vacuum lifters?

Yes. Track crane systems are commonly combined with vacuum lifters to create ergonomic handling solutions for cartons, sacks, glass, steel, timber and many other products.

How much weight can a track crane system lift?

Capacities vary significantly depending on the application. Systems can be designed to handle anything from lightweight products to several tonnes.

Need a Track Crane System?

Whether you require a freestanding track crane system, ceiling-mounted crane system or a complete crane and vacuum lifter solution, Materials Handling Solutions can help.

Contact our team today for expert advice and a tailored track crane system designed to improve safety, productivity and material handling efficiency throughout Perth and Western Australia.

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